I have kept a personal blog for family and friends (and myself!) for eight or nine years, and finally decided to dip my toes in the blogging-for-strangers waters: specifically, crafty strangers! I hope to use this blog to chat with Etsians and other DIY folks, share ideas, tips, moan about crafting casualties, whatever. I’m still tweaking and setting up house, but it is finally functional, thanks so my oh-so-frusturated webmaster (aka, hubby), and his battle with WordPress permissions. I have kept shop at stickinthemud.etsy.com for over two years, and am steadily transitioning to a new shop: teaandlaundry.etsy.com. Do visit!
A few nights ago I woke up at 3:30 in the morning to pee, as is my nightly ritual at 8 months+ pregnant, and for some reason thought about a huge bag of dumpstered bubblewrap sitting in storage, waiting for a purpose (the oddest things occur to me during these nightly washroom visits). When I went back to sleep I had dreams about making mailers, so the next evening I got to work!
I made a batch of forty mailers in about three hours, which can definitely be whittled down now that I’ve figured a few things out. I doubt I will ever try to sell them as a handmade supply, but I’m considering adding a gift-packaging option to my shop for an extra $2.00 or so, since last year near this time I started shipping LOTS of Christmas gifts directly to the recipient and including whatever note the buyer requested. $2.00ish for a fun handmade mailer, pretty little package to unwrap, handmade card/tag with the giver’s note, maybe some little extra goodies, all received by surprise in the mail? Would you buy? I’m going to put together some examples this week and then see what I think after I am looking at the finished product.
SO: DIY bubble mailers. What you might need, and one way to make them.
1.) Bubble wrap! The more formerly-loved, the better… don’t buy if you don’t have to. Stores usually set out all of their packing-trash very conveniently for us on trash night – all of the paper / boxes / bubble wrap / styrofoam are cleanly crammed together in a few huge boxes. See if a shop can save some for you every now and then if you don’t want to actually take it Out Of The Trash. Make sure it’s nice and clean and still full of air, of course, if you are pickin’.
2.) Heavy paper. I used the sort of unlovable pages of a stack of thick scrapbooking paper – you know, the ones that look like 80′s school photo backdrops and cosby sweaters and bad wallpaper. I’m sure brown kraft paper would also be great, thick pages of used books (heavy atlas pages are on my to-try list), I imagine a couple layers of magazine pages would hold up just fine in the mail. I found that cutting the 12 x 12 paper straight down the middle made exactly the size I needed for this batch.
3.) Something to cut with (and possibly on): I used an xacto knife and a straight-edge on a cutting mat. Next time I will abuse my rotary fabric cutter to chop up big stacks of bubble wrap to make several pieces at a time, and my fancy-pants paper cutter to do more than a couple sheets of paper at a time – I imagine this will shave at least half an hour off of the Total Production Time. I used plain old scissors to trim up the edges after sewing.
4.) Something to make the bubble wrap stick to the paper. I used a gluestick. Spray adhesive might be quicker and more effective if you are working somewhere ventilated and not pregnant. It doesn’t really need to be able to do much more than keep the bubble wrap from bunching up inside, so I think anything would do the trick.
5.) Lastly, something to seal the edges. I sewed mine, which was way fun and quick, but you could also try rubber cement, colored staples, hot pink duct tape, eyelets, brads, the hole-punch-and-yarn whipstitch technique… think, think, think!
What to do:
1.) Pick your size – this could be as easy as tracing a commercial mailer that you’ve got on hand – and if needed, make templates for the paper parts and the bubble wrap parts so you can cut around them. I totally winged mine, but since I neatly trimmed the edges after sewing, you can’t tell I didn’t follow a pattern (the 12 x 12 paper helped to keep them standardized, too). Decide how many you want to make. I picked forty because that’s when I got sick of cutting bubble wrap. For each mailer you will need one rectangular piece of paper, one piece that matches (or doesn’t) and has a bit more at one end for the flap (an inch and a half or so should do it), and two pieces of bubble wrap that will leave you a nice half-inch border of plain paper when they are glued down to the paper (i.e. – measuring one inch smaller than the paper both ways).

[ Ugly-lighting photo... started making these in the evening! Couldn't contain my excitement just for pretty daytime photos. ]
2.) Once you have all of your parts cut out, start fixing the bubble wrap to the wrong sides of the paper pieces (since this will be the inside), leaving your half-inchish border around the edge. Glue them bubbles-down so the inside of your mailer is nice and smooth. When you are done, you will have a nice fluffy stack of matching (or not matching) half-mailers sandwiched and waiting to be fastened together.


3.) Once your halves are all prepared, all you have to do is put them together however you’ve decided, and trim up the edges if necessary! I stitched mine all around the edges (not the flappy end of course) and used a teeny piece of transparent tape to cover up the hangy-threads after I trimmed them – conveniently located under where the flap folds down. If you haven’t already, you can make angled cuts to the flap, and pre-crease them against a straight edge. This makes them look super-tidy, especially if you are selling them as a supply. If you want to get super fancy you could put a strip of double-stick tape on the flap so the protective cover can be peeled of for sealing, just like a commercial envelope. Otherwise employ your good friend Tape, and now you are ready to mail!



If they aren’t quite ready to go but you are too tired of crafting to whip up labels, tags, etc., check out the awesome mailing supplies available from etsy sellers:

[ I <3 Etsy.com rubber stamp by Terbearco ]

[ sushi return address lables by Krystan ]

[ gift tags and shipping labels by pacokeco ]
Listening: Ryan Adams
Reading: various birth books